Realisation study assembly filaments (toothbrush)
Filament assembly (toothbrush) implementation study
Removing filament bundles of various cross-sections from a dispenser using a robot-guided gripper
The task of robot-assisted robotic measuring is to insert the filament bundles into several holes of different filament shapes as automatically as possible. One challenge lies in filling the holes of the filament moldings, which have various basic shapes and sizes. The filaments are therefore introduced at different angles and by using different types of filaments.
The basic structure of the robotic measuring system consists of a robot with gripper, a camera and force sensor
In addition to the basic setup, a test setup with dispenser, filament molded body and lighting will be built. To remove filament bundles of various thicknesses from the bundle dispenser, a servo gripper is mounted on the robot. Different cross-section sizes are required on the dispenser in order to be able to achieve a square bundle cross section when tapping. The robot system can be equipped with several bundle dispensers with different cross-sectional areas as well as several shaped filament bodies. It is possible to automatically learn the insertion positions using image processing. It is also possible for the robot to learn the target positions of the shape holes using image processing and a reference position. The filament bundles are inserted in a force-controlled manner, resulting in a self-optimizing fine correction of the target positions. All relevant system components (robots, image processing, bundle dispensers, lighting, etc.) are controlled using the Battenberg RobFlow© measurement software. The system is easy to program thanks to the Battenberg RobFlow© measurement software and the additional integrated image processing, as well as a high degree of flexibility and expandability of the entire testing system or the robotic measuring system.
Testing of measurement robots to ensure quality and function
The measurement robots are specified and defined as a measurement reference in order to create a clear basis for decision-making for the final product evaluation and its approval.
Recognized and valued as a benchmark to meet the OEMs' and suppliers' acceptance scenario and to verify test results in accordance with contracted product specifications, with the aim of accepting the manufacturing quality of the product. Our factory standards and validations guarantee accurate product quality ratings, which are confirmed by our clients' auditors.
Quality assurance for global customers from the automotive, medical, aviation and lifestyle industries
The Battenberg measurement robotBattenberg Robotic Measuring is already being used by many OEMs and their suppliers as a standard and reference in quality assurance.
A wide range of global customers from the automotive, medical, aviation and lifestyle industries, such as BMW, VW, Audi, Ford, Daimler, Continental, Forvia, Hella, B. Braun, P&G and Lufthansa rely on the Battenberg Robotic Measuring. We export our robotic measuring systems worldwide and offer service and maintenance for them.
Benefits
- REPRODUCIBLE MEASUREMENT METHODS lead to validatable measurement results
- ECONOMICALLY thanks to modular, scalable expandability to many measurement tasks
- EASY TO USE via quick and easy graphical programming
- COST AND TIME SAVINGS through automation, simulation, and repeatability
- FLEXIBLE via parameterizable actions to program individual measurement processes
- VARIABLE in the exact orientation of the robotic measuring on complex test objects
Overview of all use cases
For over 40 years, we have been developing and supplying measurement robots for reliable quality testing of their products for our international customers. High-precision measurement, analysis and evaluation of product specifications and characteristics is required.
In the application, quality ratings and product approvals are carried out more securely and faster in the audit process, along with significant cost reductions and competitive advantages.
Overview of all industries
Automotive
Battenberg Robotic Measuring has been testing vehicle components in research, development, production and end-of-line assessments for over 40 years. The results are used for cause-effect analysis and quality improvement. The areas of application are determined by the requirements of the specifications, the test tasks and environmental conditions.
Aviation
Medical
In order to meet quality and functionality standards, medical devices are subject to strict conformity assessments. The Battenberg Robotic Measuring is used to validate functional tests.
Lifestyle
The determination of functional haptic and optical reviews of lifestyle products by physical measurement variables is the task of Battenberg Robotic Measuring.
Reference customers
